Methods & formulas — MEP Tools

The exact equations used — area, velocity, Reynolds number, friction factor, Darcy-Weisbach, minor loss, pump head, and power.

The calculation is fully transparent: every number in the result panel comes from one of the equations below, and the same list appears in the report's Formulas & references card. Standard gravity is g = 9.80665 m/s² throughout.

Velocity & flow regime

Pipe area        A  = π D² / 4
Mean velocity    v  = Q / A
Reynolds number  Re = ρ v D / μ

Flow regime is classified from Re:

RegimeCondition
Zero flowRe ≤ 0 (zero or no flow)
LaminarRe < 2300
Transitional2300 ≤ Re ≤ 4000
TurbulentRe > 4000

The regime thresholds follow common engineering convention; the transition band in particular depends on real-world disturbances, so treat transitional results as approximate.

Friction factor

The Darcy friction factor f is chosen by Reynolds number:

Laminar (Re < 2300)      f = 64 / Re
Otherwise (Re ≥ 2300)    f = 0.25 / [ log10( ε/(3.7 D) + 5.74 / Re^0.9 ) ]²   (Swamee-Jain)

The Swamee-Jain equation is an explicit approximation to Colebrook-White. Note the boundary: the laminar 64/Re relation is used only below Re 2300, so transitional flow (2300–4000) uses the Swamee-Jain expression, even though it is labelled "Transitional" in the regime readout — the Swamee-Jain approximation is least reliable in this range.

Straight-pipe friction loss (Darcy-Weisbach)

Friction head       h_f = f (L/D) (v² / 2g)
Pressure drop       Δp  = ρ g h_f

Minor loss from fittings and valves (K method)

Each fitting's loss uses the velocity head; the total uses the summed coefficient ΣK:

Per fitting     h_i     = K_i (v² / 2g)
Total           h_minor = ΣK (v² / 2g)
Pressure drop           = ρ g h_minor

Total pump head

The pump head is a simple energy balance of the four components on the path:

H = h_f + h_minor + h_static + h_residual

where  h_residual = P_residual / (ρ g)

Pump power

Hydraulic power     P_hyd   = ρ g Q H
Shaft power         P_shaft = P_hyd / η

Shaft power is only reported when a pump efficiency η is entered; otherwise the panel shows hydraulic power only.

References

The report's Formulas and references card lists every equation above with a short reference note, and links out for Reynolds number, the Swamee-Jain / Darcy friction factor, and the Darcy-Weisbach equation. The regime thresholds and the Swamee-Jain approximation are the two items where engineering judgement matters most — see Warnings & limits for the transitional-flow caveat.